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Machine Operator III-Stainless Steel 3rd Shift in Marinette, WI at Johnson Controls

Date Posted: 1/12/2019

Job Snapshot

Job Description

Johnson Controls is a global diversified technology and multi industrial leader serving a wide range of customers in more than 150 countries. Our 117,000 employees create intelligent buildings, efficient energy solutions, integrated infrastructure and next generation transportation systems that work seamlessly together to deliver on the promise of smart cities and communities. Our commitment to sustainability dates back to our roots in 1885, with the invention of the first electric room thermostat. We are committed to helping our customers win and creating greater value for all of our stakeholders through strategic focus on our buildings and energy growth platforms. For additional information, please visit www.johnsoncontrols.com or follow us @johnsoncontrols on Twitter.

STATEMENT OF JOB
The SS Welder I/Trainer reports to the Stainless Steel (SS) Unit Production Supervisor. Using a TIG-welding process (by machine), Repair Booth techniques, this person welds stainless steel cylinders; in addition, they will be responsible for performing hand-weld repairs. Furthermore, the person assists with the responsibilities of the Machine Operator I and Machine Operator II.

ENVIRONMENTAL, HEALTH, AND SAFETY OBLIGATIONS
Comply with the following Environmental, Health and Safety duties as a condition of employment:
• Comply with safety rules
• Attend and Participate in Safety Training
• Participate actively in the safety process
• Ask questions if something isn’t known
• Report all accidents and injuries immediately
• Submit suggestions to improve safety
• Know responsibilities in the event of an emergency (i.e. what to do in the event of an alarm for fire, chemical spills, tornados, etc.)
• Be a coach to others who are acting unsafely
• Must have Lock-out tags after 6 months?
• Attend and participate in all hazardous and non-hazardous waste trainings.
• Ability to recognize chemical hazardous labels.
• Spill management and clean-up.
• Air shutoff locations.
• Capability to follow satellite accumulation rules and requirements.
• Proficiency to recognize hazardous wastes in your area and manage properly.

Job Requirements

QUALIFICATIONS
Must be 18 years of age and have a HS Diploma or equivalent. Certificate or 1-3 years of experience in all weld processes.  Must have reading, writing and simple math skills. Must be able to read blue prints and work with small hand tools including grinders. Must have previous experience working as a Machine Operator II within Stainless Steel. Forklift operation and maintenance of a current license is preferred. Must have the ability to work well with others and successfully complete a LMS training course related to coaching/training.

DUTIES
1. Operates highly complex machinery used in the production process. Adjusts and tig welds stainless steel shells and components from prints.
2. Performs semi-complex machine set-ups; loads welder with component parts to be welded.
3. Ensures machines are operating at required capacity and that production requirements are met.
4. Monitors the performance of equipment; identifies, troubleshoots, and resolves problems in order to maintain efficient operations in accordance with the scorecard.
5. Responsible to repair defects that occur in the machines during the production process and for making suggestions to the operators as to adjustments that should be made to prevent further defects.
6. Observes machine operation to verify accuracy of machine settings and to detect malfunctions or out of tolerance production. Monitors controls of welder (temp, cycle time, amps-volts, etc.).
7. Recognizes process upset; both special and common cause, and notifies the appropriate person.
8. Assists in preparing and maintaining scorecards, Gemba boards, etc., so that performance problems can be identified and resolved.
9. Assists maintenance team in basic troubleshooting and equipment malfunctioning diagnostics.
10. Maintains equipment and performs preventive maintenance notifying Group Leader/Maintenance personnel if welding machine malfunctions.
11. Visually inspects welds to assure that blue prints, code and quality standards are met.
12. May occasionally operate the forklift on an as needed basis (once certified).
13. Performs assembly, packaging, housekeeping, and other related duties as may be assigned by the Group Leader or supervisor.
14. Fills in for and supports Group Leader as needed.
15. As the trainer, you will be responsible for training other Machine Operator I’s and/or II’s on the safe and efficient operations of the position, sign off job certification as needed.
16. Assist in creating and or updating any existing new process and operations
17. Control the scrap process with teammates using quality process sheets and guidelines
18. Labor error identification/corrections with the team
19. Assist in creating and or updating accurate FEMA

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